Nickel Laterites: While laterites may have a lower upfront mining cost, their processing challenges, especially the need for high-pressure acid leaching to extract nickel, can make the overall cost of production higher. …
Nickel (Ni) laterites are characterised by low Ni grades, complex mineralogy and high moisture contents which have significant technical and economic impacts on their processing. These limitations ...
More recently, Quast et al. (2015a) provided a detailed review of previous laboratory and industrial beneficiation studies for nickel laterites that included an assessment of physical and chemical ...
Primary world nickel production in 2020 was 2430.7 kt Ni; 69% (1677.7 kt) of them came from oxidized nickel ores (laterites) and 31% from sulfides. Production-wise, 87.7% of the 1677.7 kt came from pyrometallurgical and 12.3% from hydrometallurgical processes. For a long time, Fe-Ni had a 20–40% Ni analysis, but in 2006 a new Fe-Ni quality came into the scene. This is the …
The results showed that all pulps have non-Newtonian behavior and the maximum recovery was 87.78% for goethite-siliceous nickel-bearing laterites and 55.42% for goethite nickel-bearing laterites (MacCarthy et al., 2014). Önal and Topkaya replaced the pressure acid leaching with heap leaching by studying a sample of Çaldağ laterite ores ...
The XRD pattern of the laterite ore is shown in Fig. 1.The laterite ore is poorly crystalline but a typical limonitic laterite (Dalvi et al., 2004), which predominantly consists of iron-bearing minerals such as goethite [FeO(OH)], hematite [α-Fe 2 O 3], and chromite [FeCr 2 O 4].The clay mineral, kaolinite [Al 4 [Si 4 O 10](OH) 8], exists in this laterite ore.
Production of nickel from laterite ores has occurred for over 100 years beginning with processing of garnieritic ores from New Caledonia. However, until now the world nickel supply has been predominantly from sulfide sources. Going forward, the authors project that the production of nickel from sulfide ores will remain more or less constant. Most of the expansion in nickel …
processing of nickel laterites is the removal of a coarse fraction from the feed which has a lower nickel content than the finer material. This results in the production of a coarser reject...
Langgikima region, north of Konawe, Southeast Sulawesi, Indonesia, has potential for mineral resources such as nickel laterite with unique characteristics. The geological of the …
This is supplied from both sulfide and laterite ores, but currently laterites are becoming more attractive for nickel production due to the depletion of high grade nickel sulfide ores. Laterites are generally processed through hydro or pyro-metallurgy and therefore, pre-concentration of nickel before such processes is very important.
Laterite nickel ore crusher is suitable for coal mining, chemical construction and other industries, and is more suitable for crushing raw coal (including gangue) in large coal mines or coal preparation plants. The grading crusher has both screening and crushing functions and …
DEVELOPMENTS IN HYDROMET PROCESSING OF NICKEL LATERITES . October 2016 . Efforts to develop lower cost and simpler hydromet alternatives to pressure acid leaching (PAL) for laterites are being made by a number of organizations. Processes retaining sulphuric acid as lixiviant include various atmospheric tank leaching concepts and heap leaching.
In Part 2 of this series we dig deeper into the specifics of laterites, one of the two main nickel ore types and look at smelting, the most common processing technique. Laterite …
Extraction of nickel from laterites is a challenging task due to the lack of an efficient nickel concentration method. ... (ROM) (20 kg) was crushed by jaw crusher and then by hammer mill to under 2.8 mm. Then, the ROM ore was sampled by coning and quartering method until a batch of about 5 kg were obtained. The batch was first subjected to dry ...
Laterites make up over 70 % of both nickel production and known terrestrial resources today and have been the fastest growing source of nickel for some time. In Part 2 of this series on 'Processing nickel' we dig deeper into the specifics of laterites, one of the two main nickel ore types and look at smelting, the most common processing technique.
The Move to Nickel Laterites. Sulfides have long supplied the bulk of the global appetite for nickel. But dwindling resources combined with the need to mine at greater (and subsequently less economic) depths to obtain sulfide ores has …
nickel are in the forms of sulfide and oxide (laterites) ores. Currently, the majority of nickel is obtained by exploiting the sulfide ores (Pawlowska and Sadowski, 2017). However, a continuous depletion of these generally high-grade deposits (sulfide ores) has led to oxides (in form of nickel laterites) become more attractive.
Abstract Nickel is mostly extracted from sulfide ores, however, laterite ores account for over 60 pct of all nickel resources in the world, and despite its predominance, there is no well-established process to extract nickel from such ores. Nickel in laterites is hosted in many different compounds such as oxides, hydroxides, and silicates minerals. The sulfation-roasting …
Metals. The treatment of laterites has been a research hotspot in extractive metallurgy over the past decades. Industrially, the pyrometallurgical treatment of laterites is mostly accomplished with a well-established method, namely, the rotary kiln–electric arc furnace (RKEF) process, which includes three main operations—calcination, prereduction, and smelting—followed by further ...
In this study, segregation roasting and magnetic separation are used to extract nickel from a garnierite laterite ore. The garnierite laterite ore containing 0.72% Ni, 0.029% Co, 8.65% Fe, 29.66% MgO, and 37.86% SiO2 was collected in the Mojiang area of China. Garnierite was the Ni-bearing mineral; the other main minerals were potash feldspar, forsterite, tremolite, …
profile. This innovation, DNi, developed by Direct Nickel, is a hydrometallurgical process capable of extracting 95 percent of the Ni and 85 percent of the Co in laterites (Direct Nickel, 2010). With the success of the DNi hydrometallurgical process, Ni-Co laterites may be a much larger contributor to the world's production of Ni. H istory
Nickel laterite ore smelting slag is a byproduct of the ferronickel alloy production process. Due to the low nickel content in the ore, a substantial amount of slag is generated. Nickel-iron slag has become the fourth largest type of slag produced in smelting processes, following iron slag, steel slag, and red mud(Xi et al., 2018).
While nickel laterites are normally found close to the equator, there is an extensive occurrence of laterites that extend from northern California into southern Oregon. These deposits were formed over the past 3-5 million years. Mining of laterites in Oregon took place from the 1950s to the 1980s at the Riddle Mine located near Riddle, Oregon.
The main concerns with nickel laterites are the high acid consumption, potential breakdown of the aggregated mineral structures; and the poor selectivity of nickel over iron and magnesium. The first serious studies on the column leaching of nickel laterite ores for possible heap leaching application were conducted on Greek laterite ores; first ...
Silicate laterites are characterised by the enrichment of nickel in the saprolite zone which comprises serpentine, smectite clays and garnierite. Much of the Ni is derived from that …
cobalt by high pressure acid leaching (HPAL) of nickel laterites. More than . one third of the world's nickel is no wadays produced from later ite ores (Bergmann, 2003, pp.127-138).
Nickel-cobalt laterites formed from accreted ophiolite . sequences are restricted by the preservation potential in . tectonically active regions. Those that formed from weath-
Nickel laterites con stitute 60 to 70 % of the world's Ni . resources, b ut although they have be en mined for about . 140 years, until 2 00 0 they accounte d for less than 4 0% of .
Laterites are generally processed through hydro or pyro- metallurgy and therefore, pre-concentration of nickel before such processes is very important. This paper examines the …
According to 2003 data, the share of laterites in primary nickel production was. reported to be 42%, or ~510 kt Ni [4]. Wood Mackenzie predicted that, by 2022, 72% of the world's.